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Evolution Big Twin 1984 -1999

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  #1  
Old 25-04-2008, 08:01 AM
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Front end Clunk

As I reported in January I and many others have a front end clunk.
Harley know about this and have posted to all dealers a fix.
My dealership has ordered the parts for this (along with several others for friends that I told in January), but still haven't received the parts to fix the problem, because somebody (could have been me) told the world and they were inundated with orders to fix said problem.
I am still clunking
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  #2  
Old 25-04-2008, 06:36 PM
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Re: Front end Clunk

try putting a little more fork oil in the forks
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  #3  
Old 25-04-2008, 07:55 PM
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Re: Front end Clunk

Keep me updated, my front end "clunked" while touring spain two years ago, front shock seal gone, insurance covered fix (took two weeks!) and getting bike back to UK, but rest of holiday in four wheel hired tin can.
Doubt I'd get anything off MoCo for now though.
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  #4  
Old 26-04-2008, 07:20 AM
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Re: Front end Clunk

Here is a reminder of the problem

M-1215 January 3, 2008
STEERING STEM NUT/WASHER
Purpose
This service bulletin is to inform dealers of updated parts and
service procedures to eliminate loss of clamp load on upper
steering stem nut. Normal warranty applies for service performed.
Motorcycles Affected
• 2006-2007 Dyna models
• 2008 and earlier FXDWG
• 2008 and earlier FX Softail models
• 2008 and earlier VRSC models
Required Dealer Action
If customer is experiencing any of the following conditions,
perform the service procedure for the appropriate model as
explained below.
• Looseness in front end
• Loss of clamp load on upper steering stem nut
• Front end clunk
Dyna and FX Softail Models
See list of affected motorcycles above. If any of the affected
Dyna or FX Softail motorcycles are experiencing front end
looseness, order kit number 45727-07. See STEERING wrong part number, I will post new one when I get it (and it is not 45727-08) there is a bulliten for the bulletin I am told. the part # could be 45740-07 ck with your dealer
HEAD WASHER KIT INSTRUCTION SHEET (-J04469) to
install the kit.
VRSC Models with Aluminum Stem
2007 and earlier VRSC models were shipped from the factory
with aluminum stems. If the lower triple tree was subsequently
replaced on these vehicles, check the service
records to determine if the new lower triple tree included any
of the following steel stems.
• 46771-02A
• 46860-06A
• 46752-01A
• 46788-06A
• 46781-06A
NOTE
All 2008 VRSC models have a lower triple tree assembly with
a steel stem.
For VRSC model motorcycles with an aluminum stem experiencing
looseness in the front end, order kit number 45736-
07. See STEERING STEM NUT KIT INSTRUCTION SHEET
(-J04468) to install the kit.
VRSC Models with Steel Stem
For 2008 VRSC models (and any earlier VRSC models with
a steel stem) with front end looseness, refer to the 2008
VRSC MODELS PARTS CATALOG for service parts, and see
2.34 STEERING HEAD in the 2008 VRSC MODELS SERVICE
MANUAL for service instructions.
VRSC models under normal warranty should utilize labor
code 2290 for 0.4 hour.
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  #5  
Old 03-06-2008, 07:23 AM
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Re: Front end Clunk

I have had it fixed.

I've waited a short while to reply, just to make sure it worked.

At long last, it only took 1 washer and 15 minutes at the dealership to fix the problem.

I have been out, ridden hard, braked very hard and pulled off very hard and now I am clunk-less.

Service manager thought I was lying. :60277EB7B 04744289C0
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  #6  
Old 10-06-2008, 02:13 AM
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Re: Front end Clunk

Blenk,

What is the service kit part number for the softails. I am not sure. Thanks
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  #7  
Old 16-06-2008, 06:54 AM
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Re: Front end Clunk

Sorry for the delay.
Just back from a week in France (clunkless)
I will try and find out but your dealer should know as I is an official Harley problem on their network.
If I don't get back soon print out the solution I posted earlier, it has the Harley code at the top and take it to your dealership they should know.
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